Four-Column Hydraulic Press
4 Post Hydraulic Press for Sale
Four-column hydraulic press is a kind of mechanical equipment that uses the static pressure of hydraulic oil delivered by the oil pump to process metal, plastic, rubber, wood, powder and other products. It is often used in pressing process and pressing forming process, such as: forging, stamping, cold extrusion, straightening, bending, flanging, sheet drawing, powder metallurgy, press fitting, etc.
The 4 post hydraulic press is a machine made by Pascal’s law that uses liquid pressure transmission. The four-column hydraulic press machine produced by Zhengxi hydraulic press factory adopts a three-beam and four-column structure, which is simple, economical and practical. The hydraulic control adopts the cartridge valve integrated system, which has reliable action, long service life, small hydraulic impact, and reduces continuous pipelines and leakage points. It is a trustworthy machine.
Video
Watch the video below to learn more details.
Working Principle of Four Column Hydraulic Press Machine
The four post hydraulic press uses a hydraulic pump to convert the mechanical energy of the prime mover into the pressure energy of the liquid through the hydraulic control system. Energy is transferred through changes in the pressure energy of the liquid. After passing through various control valves and hydraulic control pipelines, it enters the oil cylinder. Push the master cylinder fixed on the upper beam to drive the upper and lower movable beams to move back and forth. Guided by four columns, the upper and lower molds are closed to press the required workpieces. Then use the ejector cylinder to eject the pressed workpiece.
Process Scheme Design of 4 Post Hydraulic Press for Sale
Choice of control method
The control mode combining hydraulic system and electrical system is adopted. It has three working modes of adjustment, manual and semi-automatic, and can realize two processing techniques of constant pressure and fixed distance.
Electrical control
Use relays, travel switches, contactors, manual buttons and other components for manual and semi-automatic control.
Host structure
The structural form of the main engine adopts the form of "three beams called columns", and the main cylinder and the ejector cylinder are the actuators.
Hydraulic system
The hydraulic oil circuit adopts a closed circuit. The oil supply mode adopts the variable pump to supply oil. The hydraulic control element is in the form of a cartridge valve. In view of the lack of oil supply when the hydraulic machine is fast forwarding and the high pressure characteristics when it is working. The system should be equipped with oil replenishment and pressure relief devices.
Features of 4 Column Hydraulic Press Machine
- Independent electrical control system, reliable operation, intuitive action, easy maintenance.
- It adopts button centralized control and has three operation modes: adjustment, manual and semi-automatic.
- Through the selection of the operation panel, two molding processes of fixed distance and constant pressure can be realized, and it has functions such as pressure maintenance and delay.
- The working pressure of the slider, the stroke range of the empty express down and the slow work can be adjusted according to the process needs.
- Devices such as punching buffer, punching material, and mobile worktable can be added according to user needs.
- Support optional multi-point ejection hydraulic cushion device, mobile workbench, grating protection device, oil temperature cooling device, safety lock device, PLC control system, servo drive system, etc.
The Benefits of Using Four Post Hydraulic Press
1. Reduce quality and save materials. For typical parts such as automobile engine brackets and radiator brackets, hydroformed parts are 20%-40% lighter than stamped parts, and for hollow stepped shaft parts, the weight can be reduced by 40%-50%.
2. Reduce the number of parts and molds. Reduce tooling costs. Hydroformed parts usually only need one set of molds, while stamping parts mostly require multiple sets of molds. The number of hydroformed engine bracket parts was reduced from 6 to 1, and the number of radiator bracket parts was reduced from 17 to 10.
3. It can reduce the amount of welding for subsequent machining and assembly. Taking the radiator bracket as an example, the heat dissipation area is increased by 43%, and the number of solder joints is reduced from 174 to 20. The process is reduced from 13 to 6, and the productivity is increased by 66%.
4. Improve strength and stiffness, especially fatigue strength. For example, the rigidity of the hydroformed radiator bracket can be increased by 39% in the vertical direction and 50% in the horizontal direction.
5. Reduce production costs. According to the statistical analysis of applied hydroformed parts, the production cost of hydroformed parts is 15%-20% lower than that of stamping parts on average, and the mold cost is reduced by 20%-30%.
Optional Accessories
Fast mold-changing device
Movable mold-changing car
Electric mold changing car
Lower worktable is movable
Mold temperature control system
Servo system
Robot and automation
Parameter of Four Column Hydraulic Press
Model | Unit | Specification model | ||||||||||||||
63T | 100T | 200T | 315T | 400T | 500T | 630T | 800T | 1000T | 1250T | 1600T | 2000T | 2500T | 3000T | |||
Pressure capacity | KN | 630 | 1000 | 2000 | 3150 | 4000 | 5000 | 6300 | 8000 | 10000 | 12500 | 16000 | 20000 | 25000 | 30000 | |
Retumn force | KN | 68 | 175 | 243 | 453 | 512 | 580 | 650 | 740 | 800 | 920 | 1040 | 1160 | 1500 | 1730 | |
Maximum working pressure | Mpa | 26.5 | 25.0 | 25.0 | 25.0 | 25.5 | 25.5 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | |
Worktable size | F-B | mm | 400 | 600 | 800 | 1200 | 1200 | 1400 | 1600 | 1600 | 1600 | 1800 | 1800 | 2000 | 2000 | 2000 |
L-R | mm | 400 | 600 | 800 | 1200 | 1400 | 1400 | 1600 | 1600 | 1800 | 1800 | 2000 | 2000 | 2200 | 2400 | |
Open height | mm | 500 | 600 | 800 | 1250 | 1250 | 1500 | 1600 | 1600 | 1800 | 1800 | 2000 | 2000 | 2000 | 2000 | |
Slider stroke | mm | 300 | 400 | 600 | 800 | 800 | 900 | 1000 | 1000 | 1000 | 1000 | 1200 | 1200 | 1200 | 1200 | |
Slider fast down speed | mm/s | 200 | 200 | 200 | 200 | 200 | 200 | 250 | 250 | 300 | 300 | 300 | 300 | 300 | 300 | |
Slider fast down speed | mm/s | 0-17 | 0-25 | 0-20 | 0-23 | 0-20 | 0-20 | 0-18 | 0-14 | 0-14 | 0-13 | 0-13 | 0-12 | 0-11 | 0-10 | |
Sider pressing speed (servo adjustment) | mm/s | 150 | 160 | 160 | 160 | 150 | 175 | 165 | 150 | 160 | 165 | 190 | 190 | 150 | 190 | |
Slider retuming speed(servo adjustment) | mm/s | 150 | 160 | 160 | 160 | 150 | 175 | 165 | 150 | 160 | 165 | 190 | 190 | 150 | 190 | |
Optional lower cylinder | Eject force | KN | 100 | 250 | 400 | 630 | 630 | 1000 | 1000 | 1250 | 1250 | 1250 | 1600 | 2000 | 2000 | 2000 |
Eject stroke | mm | 150 | 200 | 200 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | |
Total power of equipment (approximately) | KW | 7 | 7 | 15 | 18 | 20 | 26 | 32 | 32 | 40 | 40 | 50 | 62 | 80 | 100 | |
Height of lower worktable | mm | 700 | 700 | 700 | 650 | 650 | 650 | 700 | 750 | 850 | 900 | 950 | 1000 | 1100 | 1200 | |
Dimensions A(F-B) | mm | 900 | 1300 | 1500 | 2000 | 2000 | 2300 | 2600 | 2650 | 2650 | 2700 | 2800 | 3000 | 3000 | 3000 | |
Dimensions B(L-F) | mm | 1100 | 1500 | 1700 | 2100 | 2300 | 2500 | 2800 | 3000 | 3350 | 3500 | 3700 | 3800 | 4100 | 4400 | |
Dimensions C(height above ground) | mm | 2400 | 3000 | 3300 | 4000 | 4100 | 4700 | 5000 | 5100 | 5500 | 5650 | 6500 | 6600 | 6800 | 7000 |
Application of Hydraulic 4 Post Press
The four column press is suitable for the pressing process of plastic materials, such as powder product forming, plastic product forming, cold (hot) extrusion metal forming, thin plate stretching, horizontal pressing, bending pressing, turning over, correcting and other processes. It is especially suitable for the trimming and shaping process of die-casting products of various auto parts, hardware tools, motor casings, household appliances and other die-casting parts.
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