Bucket teeth are important parts of excavators and are installed at the front end of the excavator bucket. They are cantilever beam components that are in direct contact with materials such as ore, sand, and rock. Excavator bucket teeth are divided into two types: cast bucket teeth and forged bucket teeth. Generally, forged bucket teeth are more wear-resistant and harder, and their service life is about twice that of cast bucket teeth. Here, we mainly introduce a 5,000-ton multi-directional forging hydraulic press, which is mainly used to produce excavator bucket teeth.
Specific Method of Forging Bucket Teeth:
The hydraulic press for forging bucket teeth for mining excavators cuts round steel into size and heats it to the required forging temperature. Then, the round steel is placed horizontally in the pre-forging cavity for forging and then turned 90° for forging again. The pre-forging cavity is flat with one end thick and the other end thin. The thinner end of the pre-forged billet is placed vertically downward into the final forging cavity, and the wedge-shaped punch forges the billet downward. After 4 to 5 forgings, the billet is formed into a forging blank, and then the forging blank is machined and heat treated. The excavator bucket tooth forging process is formed at one time, with a neat appearance, high bucket tooth density, no casting defects, no need for cleaning, high bucket tooth consistency, short production cycle, high product quality, and long service life.
We have a 5,000-ton multidirectional forging hydraulic press and a 1,500-ton four-column hot forging hydraulic press for excavator bucket teeth. These presses can die-forge bucket teeth weighing more than 30 kilograms. They have the advantages of high production efficiency, fast speed, high precision, good effect, energy savings, and environmental protection.
Characteristics of 5000-ton Excavator Bucket Tooth Forming Hydraulic Press:
5000-ton excavator bucket tooth forging press can be used for hot bulk die forging of non-ferrous and ferrous metal blanks, and can also realize plate stamping, upsetting, straightening and other processes with load eccentricity not exceeding 200mm. The various parts of the fuselage are composed of structural parts welded from steel plates, and the welding stress is eliminated by aging vibration after welding. The lower crossbeam, support and upper crossbeam are pre-tightened by tie rods (hydraulic pre-tightening) to form a combined frame. The machine adopts PLC and touchscreen control, and the process action can realize multiple operation modes such as inching, semi-automatic and automatic. The working pressure and travel range of this machine can be adjusted according to the process needs.
The 5000-ton excavator bucket tooth forging hydraulic press adopts a vertical and horizontal combined structure model. The machine purchased by customers is mainly engaged in the hot forging process of excavator and forklift bucket teeth. The equipment adopts electro-hydraulic proportional control technology to realize digital control of pressure, speed and stroke, and can accurately control the size of forgings. It adopts a shoulder-combined frame structure with relatively good overall stability. All cylinders are plunger cylinders, the mobile workbench is smoothly converted, and there is a buffer device.
Advantages of 5000-ton Excavator Bucket Tooth Hot Forging Hydraulic Press:
1. High Pressure and High Precision:
Bucket tooth forging usually requires high pressure to allow the material to obtain good plastic deformation during the forging process. The Duoxiang forging hydraulic press can provide stable high pressure and has good control performance, enabling precise control and adjustment during the forging process to ensure the quality and precision of bucket teeth.
2. High power and high efficiency:
Bucket tooth forging requires a large amount of deformation and plastic change of the material, so the hydraulic press needs to have sufficient power and work efficiency. By adjusting the flow and pressure of the hydraulic pump, the hydraulic press can meet the working requirements under different forging conditions and improve production and work efficiency.
3. Stability and Reliability:
The 5000-ton hot forging excavator bucket tooth-forming hydraulic press needs to maintain stable pressure and force output during work to ensure the stability and consistency of the forging process. The hydraulic system’s stable pressure delivery and force transmission performance can provide long-lasting and reliable work.
4. Automation and Intelligence:
Modern hydraulic presses usually have automation and intelligent control functions, which can realize automatic operation and control through programming and parameter setting. This can improve production efficiency, reduce operator labor intensity, and monitor and record various data in the forging process, providing data support and analysis.
5. Safety and Operability:
The 5000-ton hot forging excavator bucket tooth forming hydraulic press is equipped with safety protection devices, such as safety shields, safety light curtains, emergency stop buttons, etc., to ensure the safety of operators. In addition, the operation of the hydraulic press is usually simple and easy, with an intuitive operating interface and friendly user experience, which is convenient for operators to adjust and control.
We are a professional forging press manufacturer in China that provides high-quality excavator bucket tooth-forming press machines. If you have any needs, contact us!
